Dropped Object Nets

Dropped Object Nets

Why Nets, When You Already Inspect and Maintain? 

A reasonable question from any safety professional evaluating a new engineering control is: if inspection and maintenance regimes are already in place, why add a net? 

The answer lies in the hierarchy of controls, a framework that ranks risk-reduction measures by reliability, not by cost or convenience. At the top sit elimination (for instance, redesigning a worksite so the fixture isn't overhead at all) and substitution (for example, switching to lighter LED fixtures). Both remove the hazard or reduce its severity at the source, and both rank above engineering controls in principle. 

In practice, though, elimination and substitution aren't always available. Redesigning a facility or swapping out fixtures across a site can mean extended downtime, retrofit costs, or structural changes that aren't feasible within an existing layout or budget cycle. When higher-order options are impractical or insufficient, safety professionals will then have to consider other layers of controls. 

That's where engineering controls come in. Engineering controls physically change how the hazard is controlled. Safety securing nets contain a falling fixture or component at source, while barrier systems prevent dropped objects from passing through exposed openings. Unlike administrative controls, these measures are less dependent on a human action being performed correctly every time.

How Nets work

Are Dropsafe Nets a secondary retention solution?

The terminology depends on the standard or guidance being used. The term “Secondary retention” is also used more broadly within the industry  for an additional means of preventing equipment from falling if its primary fixing fails.

Dropsafe follows the terminology used by DROPS in its Reliable Securing guidance. DROPS makes a more specific distinction: Secondary Retention secures the primary fixing itself, for example with locking wire, locking washers or split pins. Safety Securing restrains the item if the primary fixing fails, using devices such as nets, slings, wires or chains.

Under this definition, Dropsafe Nets are a safety securing solution. They enclose the fixture and secure it back to the supporting structure so that the fixture, or its components, are restrained if the primary fixing fails.

This type of solution may therefore also be described as a secondary retention net in other industry terminology, but Dropsafe uses safety securing to align with DROPS guidance. 

As an engineering control, a dropped object net is designed to contain the detachment of a fixture or a component of that fixture (a lens, a lamp, a small part) if it separates from its mounting. It is not a substitute for rigging safety, and it is not structural support. A net doesn't make a poorly secured fixture safe; it provides a containment layer if something goes wrong despite correct securing.  A common alternative engineering control is a sling. The two address overlapping but functionally distinct failure modes. Both a sling and a net are safety securing solutions: each restrains the fixture back to the supporting structure if the primary fixing fails.

The key difference is enclosure. A sling restrains the fixture if the primary fixing fails, but it isn't designed to contain smaller components that detach from an otherwise-secure fixture. A net encloses the fixture, so alongside restraining the fixture itself, it also contains components that falls from within that enclosure.


How Dropsafe Nets Perform Against This Checklist

Each criterion below is addressed using Dropsafe's own product specifications:

1. Rated as a system

Dropsafe Nets are designed and tested to over 5x Safe Working Load (SWL) as a complete assembly, not rated from raw material specifications alone. The net, securing cable, and carabiner are tested together as a unit, and components and assembled products are independently third-party tested. A Test and QC Certificate is included with each net, giving buyers a system-level rating rather than an inferred one.

2. Correctly sized for the fixture

Dropsafe offers over 100 net sizes, with custom designs available for non-standard fixtures. Installation toggles are built in to ensure a snug fit across different fixture shapes.

3. Independent, appropriate load path

Dropsafe Nets are supplied with a dedicated securing cable and Trisafe Carabiner, both independently rated from the net mesh. This enables the net to be secured through a separate load path, provided the attachment point is structurally suitable. Dropsafe installation guidance specifies the requirements for selecting that attachment point.

4. Installable correctly and consistently

Dropsafe Nets are installed without tools, with integrated toggles to help achieve a snug, repeatable fit. More than 100 standard sizes are available, with custom designs for non-standard fixtures, reducing the need to adapt or modify a generic net in the field.

5. Suitable for the operating environment

Dropsafe Nets are rated for an operating temperature range of -40°C to 500°C (-40°F to 932°F). They are constructed from SUS/AISI 316 stainless steel, selected for corrosion resistance in demanding environment, and the ABS DOPP+ approval covers use in demanding operating conditions such as those found in marine and offshore settings.

6. Verifiable product identification and traceability

Each Dropsafe Net has a batch number on its choke plate and an integrated RFID chip. The plate is also marked with the part number, SWL and installation date, allowing the Net to be identified throughout its service life and checked against relevant documentation. A Test and QC Certificate is supplied with each net.

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